High-speed label die-cutting machine DP-1000
Automatic Hook and Loop Fastener Die Cutting Machine
we make this machine according to customer requirement
Automatic Hook and Loop Fastener Die Cutting Machine
A new deep-processing equipment, multi-functional and high-power cutting and pressing equipment, can meet the die-cutting of deep-processing cutting blocks, adhesive cutting blocks and large-size DCS products. For specific suggestions, please refer to: deep processing: cutting and pressing machine, MIGG: function of die-cutting machine.
applicable to Velcro .: Development, manufacturing and processing of multi-functional cutting and pressing machine equipment (with full-cutting and half-cutting functions). stipulates important links in the equipment production process, and at the same time Put forward specific technical brand requirements for the quality of equipment accessories.
1. Product Type: The products produced by Velcro are unrolled in the form of semi-finished products. The maximum outer diameter of the roll is 1000mm, the width of the product is 324mm, the weight is about 100kg, and the thickness of the product is about 0.25mm-3mm.
- /Unwinding requirements
1.1 The unwinding shaft is a 1" optical axis to meet the needs of traditional buckle tapes, and the other is a 3" core, plus a 6.75" inflatable sleeve to meet the needs of different raw materials, with 2 sets of PP transparent baffles (remove the PP outer plate) Replaced with a discharge chuck, the inner plate remains)
1.2 The feeding gripper unit needs to maintain a constant and stable tension, controlled by a servo motor
1.3 Automatic induction feeding, no material stop
1.4 After the transparent protective cover is installed on the feeding roller and removed, it needs to have an alarm prompt function ( Alarm and the machine stops)
1.5 Install on-line static elimination device ( One set of raw materials and one set of finished product before and after, to be provided with the power of static elimination device)
1.6 Feeding accuracy: 1mm
- / Cutting and pressing platform
2.1 The mold holder needs to meet Velcro's existing molds (fixtures can be adjusted), and has the ability of Zhangjiagang's existing molds (deep processing cutting and pressing molds, MIGG cutting and pressing molds) and larger-sized molds (MIGG feeding direction 800*500mm )
2.2 The height adjustment of the platen needs to be adjusted and set in the PLC, and the adjustment accuracy of the lower cutting is ±0.01mm
2.3 Worktable area: 800*500mm or 800*600mm, the flatness of the screed is ±0.03mm
2.4 Stroke adjustment accuracy ±0.01m
2.5 Quick loading and unloading mold function (must use cylinder clamp)
2.6 Equipped with mold parallel pull-out frame (with trimming function and infrared tool setting function or with scale on the fixture)
2.7 The cutting and pressing part has an automatic lubrication system (automatic refueling guide post function)
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3. Rewinding and blanking requirements
3.1 Full cut products can have blanking function (HOOK, LOOP, HTH fall off, others do not need to fall off)
3.2 Half-cut products can have the function of collecting waste and product packaging
3.3 The rewinding roller needs to use a 3" air expansion shaft, and the tension can be adjusted
3.4 Full-cut, half-cut, waste collection shafts, etc. shall be equipped with cloth rubber sheets or PP baffles
3.5 The receiving platform needs to be lengthened (refer to the method of the existing die-cutting machine for details) to receive the material (a new knife is added to the waste collecting end for the waste to be rolled in layers)
- 4. Scrap collection
- 3" inner diameter inflatable reel, maximum outer diameter 400mm (refer to existing equipment and accessories for details)
- 5. The control of all transmission units is controlled by servo motor, and the waste collection is controlled by frequency conversion motor
- 6. Main power supply voltage AV380V, control circuit AC220V/DC24V
- 7. Air source specification: 0.5-0.7Mpa 1L/min
- 8. The design concept of the cutting and pressing machine (automatic feeding, die cutting, automatic winding), the supplier can propose the optimal design scheme
- 9. Other functions, torque holding function, abnormal alarm display function, automatic counting function, formula storage function
- 10. When operating the equipment, set two modes of manual and automatic control
- 11. When the power is cut off or the equipment is in emergency stop, in order to avoid equipment damage or personal injury, the equipment is not allowed to have any action
- 12. Emergency stop buttons must be set on the panel of the electric control cabinet and at the equipment operating points, and the emergency stop buttons should be installed in easy-to-operate positions (three)
- 13. The equipment safety detection signal has perfect protection and self-diagnosis functions to ensure the convenient operation and reliable operation of the equipment, and the necessary safety detection signal cannot be reduced due to cost reduction
- 14. There are safety light curtains in front and left and right of the cutting position of the equipment to ensure safety and reliability (8 pieces)
- 15. All processed and manufactured materials must not be rusted
- 16. The equipment is easy to install, maintain and adjust, and it runs smoothly
- 17. Maintenance space is reserved for equipment installation and installation of electrical cabinets, which is convenient for equipment maintenance
- 18. The pneumatic unit should work reliably, with no leakage, no shaking, and no impact. When the air source pressure is less than 0.5Mpa, the pressure relay should act and the production line should stop running; the pneumatic unit should be equipped with a silencer (barometer digital display)
- 19. The quality of the whole machine equipment and electronic control parts must meet the production requirements of the national standard
- 20. The touch screen supports Chinese and English interface switching
- twenty two. Involving the identification of equipment and safety protection facilities, etc., the supplier is responsible for the implementation
- twenty three. All equipment and materials used in the whole process of the project, and the selected parts and components must meet the national environmental protection requirements.
- twenty four. All operating panels, manuals, drawings, programs, signs and accessories lists are all in Chinese and English
- 25. The noise of the whole machine is below 85 decibels (70 decibels), and the color of the machine is likely to be consistent with the color of the machine on site
- The equipment is finally transported and delivered to the Velcro cutting factory. Before shipment, online training such as equipment installation and debugging should be carried out to ensure the normal operation of the equipment. The equipment debugging personnel have more than five years of work in the cutting press (die cutting) industry. Experience, able to operate the cutting and pressing (die-cutting) machine proficiently, and be able to deal with related equipment problems
DP-Specialists in Die Cutting Machines
Powerful, Precise, Fast.
Suitable for roll materials
Available in a wide range of powers from 8 tons to 80 tons with cutting surface from 650mm*600mm up to 1000mm*800mm.
Functional Characteristics
Flexible and convenient operation,
Photoelectric registering system,
A programmer controller (PLC)
Kiss Cut, through cut both available.
Anti-vibration machine feet,
A cutting speed up to 20-90 punches per minute.
Scope Application
It is applied to cut various materials, such as Rubber, Plastic, Paper Board, Aluminum Foil, Cooper foil, PET, Protective film, Mylar, Reflector, Diffuser, Gaskets, Silicon Tape etc.
Model |
Working Area |
Max Tonnage |
Max Feeding Width |
Drive Motor |
Weight |
Outline Dimension |
Position Accuracy |
Power |
DP-650 |
650mm*600mm |
40t |
650mm |
7.5HP/5.5KW |
3 Ton |
1940mm*1500mm*1790mm |
±0.01 mm |
380V 50HZ |
DP-650 |
850mm*600mm |
40t |
850mm |
10HP/7.5KW |
3.4Ton |
2140mm*1500mm*1790mm |
±0.01 mm |
380V 50HZ |
DP-650 |
1000mm*800mm |
80t |
1000mm |
15HP/11..2KW |
4.5Ton |
2290mm*1500mm*1790mm |
±0.01 mm |
380V 50HZ |
Configuration details |
|
l PLC 1Set Made in Japan Mitsubishi |
l Touch Screen 1Set Made in Taiwan |
l Photoelectric Safety 4Set Made in Taiwan |
l Automatic pressure regulating motor 2Set Made in Taiwan |
l Main Motor(5.5KW-4) 1Set Made in Taiwan Chyun Tseh |
l Oil Pump 1Set Made in Taiwan Danxin |
l Solenoid Valve ,Cooler 1batch Made in Taiwan Danxin |
l Main machine Hydro-cylinder 2 set Dapeng Machinery own |
l air cooling system 1set Made in Taiwan Danxin |
l Servo Motor 1set Made in Taiwan Delta |
l Automatic unwinding machine 1set width 650MM |
l electronic pressure sensors 2 set Made in Beijing Hangtian |
l unwinding roller ( with tension control ) Dapeng Machinery own |
l waste discharge roller 1set ( include waste discharge motor) |
l pulling roller 1set Servo motor transmission |